306234 306233 1249 Recommended cutting data for 'alu–plastic–wood' solid carbide HSC end mills Material group Material HSC Slot milling 4.0 l3 = 20 Z2 5.0 l3 = 20 Z2 6.0 l3 = 21 Z2 8.0 l3 = 27 Z2 10.0 l3 = 32 Z2 12.0 l3 = 38 Z3 16.0 l3 = 44 Z3 18.0 l3 = 44 Z3 20.0 l3 = 54 Z3 9.2 Aluminum <6% Si AL 99.9 Mg 0.5 Width of cut (mm) 4.0 5.0 6.0 8.0 10.0 12.0 16.0 18.0 20.0 Depth of cut (mm) 1.0 1.2 1.5 2.0 2.5 3.0 4.0 4.5 5.0 Cutting speed (m/min) 800 850 880 900 900 950 950 950 1,000 rpm 64,000 55,000 47,000 36,000 29,000 26,000 19,000 17,000 16,000 Feed per tooth 0.048 0.060 0.072 0.084 0.100 0.072 0.084 0.090 0.100 Feed rate (mm/min) 6,112 6,494 6,723 6,016 5,730 5,443 4,763 4,536 4,775 Material group Material Slot milling 0.5× 4.0 l3 = 20 Z2 5.0 l3 = 20 Z2 6.0 l3 = 21 Z2 8.0 l3 = 27 Z2 10.0 l3 = 32 Z2 12.0 l3 = 38 Z3 16.0 l3 = 44 Z3 18.0 l3 = 44 Z3 20.0 l3 = 54 Z3 9.2 Aluminum <6% Si AL 99.9 Mg 0.5 Width of cut (mm) 4.0 5.0 6.0 8.0 10.0 12.0 16.0 18.0 20.0 Depth of cut (mm) 2.0 2.5 3.0 4.0 5.0 6.0 8.0 9.0 10.0 Cutting speed (m/min) 450 460 480 500 500 500 500 500 500 rpm 36,000 30,000 26,000 20,000 16,000 14,000 10,000 9,000 8,000 Feed per tooth 0.030 0.035 0.045 0.060 0.072 0.060 0.072 0.080 0.090 Feed rate (mm/min) 2,149 2,050 2,292 2,387 2,292 2,387 2,149 2,122 2,149 Material group Material Slot milling 1.0× 4.0 l3 = 20 Z2 5.0 l3 = 20 Z2 6.0 l3 = 21 Z2 8.0 l3 = 27 Z2 10.0 l3 = 32 Z2 12.0 l3 = 38 Z3 16.0 l3 = 44 Z3 18.0 l3 = 44 Z3 20.0 l3 = 54 Z3 9.2 Aluminum <6% Si AL 99.9 Mg 0.5 Width of cut (mm) 4.0 5.0 6.0 8.0 10.0 12.0 16.0 18.0 20.0 Depth of cut (mm) 4.0 5.0 6.0 8.0 10.0 12.0 16.0 18.0 20.0 Cutting speed (m/min) 300 310 330 350 370 400 400 400 400 rpm 24,000 20,000 18,000 14,000 12,000 11,000 8,000 8,000 7,000 Feed per tooth 0.025 0.030 0.035 0.042 0.048 0.040 0.050 0.055 0.060 Feed rate (mm/min) 1,194 1,184 1,226 1,170 1,131 1,273 1,194 1,167 1,146 Material group HSC Side milling HSC Roll 4.0 l3 = 20 Z2 5.0 l3 = 20 Z2 6.0 l3 = 21 Z2 8.0 l3 = 27 Z2 10.0 l3 = 32 Z2 12.0 l3 = 38 Z3 16.0 l3 = 44 Z3 18.0 l3 = 44 Z3 20.0 l3 = 54 Z3 9.2 Aluminum <6% Si AL 99.9 Mg 0.5 Width of cut (mm) 4.0 5.0 6.0 8.0 10.0 12.0 16.0 18.0 20.0 Depth of cut (mm) 8.0 10.0 12.0 16.0 20.0 24.0 32.0 36.0 40.0 Cutting speed (m/min) 850 880 900 900 950 1,000 1,050 1,100 1,200 rpm 68,000 57,000 48,000 36,000 31,000 27,000 21,000 20,000 20,000 Feed per tooth 0.076 0.095 0.120 0.150 0.070 0.139 0.156 0.173 0.200 Feed rate (mm/min) 10,282 10,645 11,459 10,743 10,282 11,062 9,776 10,096 11,459 Material group Material Side milling 0.3× 4.0 l3 = 20 Z2 5.0 l3 = 20 Z2 6.0 l3 = 21 Z2 8.0 l3 = 27 Z2 10.0 l3 = 32 Z2 12.0 l3 = 38 Z3 16.0 l3 = 44 Z3 18.0 l3 = 44 Z3 20.0 l3 = 54 Z3 9.2 Aluminum <6% Si AL 99.9 Mg 0.5 Width of cut (mm) 1.2 1.5 1.8 2.4 3.0 3.6 4.8 5.4 6.0 Depth of cut (mm) 8.0 10.0 12.0 16.0 20.0 24.0 32.0 36.0 40.0 Cutting speed (m/min) 500 520 550 600 600 650 650 650 650 rpm 40,000 34,000 30,000 24,000 20,000 18,000 13,000 12,000 11,000 Feed per tooth 0.044 0.055 0.066 0.072 0.090 0.080 0.090 0.100 0.120 Feed rate (mm/min) 3,502 3,642 3,852 3,438 3,438 4,138 3,492 3,448 3,724 Material group Material Side milling 0.5× 4.0 l3 = 20 Z2 5.0 l3 = 20 Z2 6.0 l3 = 21 Z2 8.0 l3 = 27 Z2 10.0 l3 = 32 Z2 12.0 l3 = 38 Z3 16.0 l3 = 44 Z3 18.0 l3 = 44 Z3 20.0 l3 = 54 Z3 9.2 Aluminum <6% Si AL 99.9 Mg 0.5 Width of cut (mm) 2.0 42.5 3.0 4.0 5.0 6.0 8.0 9.0 10.0 Depth of cut (mm) 8.0 10.0 12.0 16.0 20.0 24.0 32.0 36.0 40.0 Cutting speed (m/min) 320 330 350 400 400 420 450 450 450 rpm 26,000 22,000 19,000 16,000 13,000 12,000 9,000 8,000 8,000 Feed per tooth 0.028 0.032 0.040 0.046 0.050 0.040 0.050 0.060 0.070 Feed rate (mm/min) 1,426 1,345 1,485 1,464 1,273 1,337 1,343 1,432 1,504 Slot milling Side milling 11 Index 10 9 OIL 8 7 6 5 4 3 2 1
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