306234 306233 1251 Recommended cutting data for 'alu–plastic–wood' solid carbide HSC end mills Material group Material HSC Slot milling 4.0 l3 = 20 Z2 5.0 l3 = 20 Z2 6.0 l3 = 21 Z2 8.0 l3 = 27 Z2 10.0 l3 = 32 Z2 12.0 l3 = 38 Z3 16.0 l3 = 44 Z3 18.0 l3 = 44 Z3 20.0 l3 = 54 Z3 11.2 Thermosets/ pressed materials MF/ Pertinax/ Resopal/ Polysulfone Width of cut (mm) 4.0 5.0 6.0 8.0 10.0 12.0 16.0 18.0 20.0 Depth of cut (mm) 1.0 1.2 1.5 2.0 2.5 3.0 4.0 4.5 5.0 Cutting speed (m/min) 450 470 785 500 520 540 570 570 590 rpm 36,000 30,000 26,000 20,000 17,000 15,000 12,000 11,000 10,000 Feed per tooth 0.064 0.080 0.096 0.116 0.125 0.140 0.160 0.180 0.200 Feed rate (mm/min) 4,584 4,788 4,940 4,616 4,138 6,016 5,443 5,443 5,634 Material group Material Slot milling 0.5× 4.0 l3 = 20 Z2 5.0 l3 = 20 Z2 6.0 l3 = 21 Z2 8.0 l3 = 27 Z2 10.0 l3 = 32 Z2 12.0 l3 = 38 Z3 16.0 l3 = 44 Z3 18.0 l3 = 44 Z3 20.0 l3 = 54 Z3 11.2 Thermosets/ pressed materials MF/ Pertinax/ Resopal/ Polysulfone Width of cut (mm) 4.0 5.0 6.0 8.0 10.0 12.0 16.0 18.0 20.0 Depth of cut (mm) 2.0 2.5 3.0 4.0 5.0 6.0 8.0 9.0 10.0 Cutting speed (m/min) 450 470 485 500 520 540 570 570 590 rpm 36,000 30,000 26,000 20,000 17,000 15,000 12,000 11,000 10,000 Feed per tooth 0.045 0.056 0.068 0.084 0.106 0.120 0.140 0.145 0.160 Feed rate (mm/min) 3,223 3,351 3,499 3,342 3,509 5,157 4,763 4,385 4,507 Material group Material Slot milling 1.0× 4.0 l3 = 20 Z2 5.0 l3 = 20 Z2 6.0 l3 = 21 Z2 8.0 l3 = 27 Z2 10.0 l3 = 32 Z2 12.0 l3 = 38 Z3 16.0 l3 = 44 Z3 18.0 l3 = 44 Z3 20.0 l3 = 54 Z3 11.2 Thermosets/ pressed materials MF/ Pertinax/ Resopal/ Polysulfone Width of cut (mm) 4.0 5.0 6.0 8.0 10.0 12.0 16.0 18.0 20.0 Depth of cut (mm) 4.0 5.0 6.0 8.0 10.0 12.0 16.0 18.0 20.0 Cutting speed (m/min) 450 470 485 500 520 540 540 550 550 rpm 36,000 30,000 26,000 20,000 14,000 15,000 11,000 10,000 9,000 Feed per tooth 0.032 0.040 0.048 0.060 0.075 0.085 0.072 0.084 0.096 Feed rate (mm/min) 2,292 2,394 2,470 2,387 2,483 3,653 2,321 1,451 2,521 Material group Material HSC Side milling 4.0 l3 = 20 Z2 5.0 l3 = 20 Z2 6.0 l3 = 21 Z2 8.0 l3 = 27 Z2 10.0 l3 = 32 Z2 12.0 l3 = 38 Z3 16.0 l3 = 44 Z3 18.0 l3 = 44 Z3 20.0 l3 = 54 Z3 11.2 Thermosets/ pressed materials MF/ Pertinax/ Resopal/ Polysulfone Width of cut (mm) 0.4 0.5 0.6 0.8 1.0 1.2 1.6 1.8 2.0 Depth of cut (mm) 8.0 10.0 12.0 16.0 20.0 24.0 32.0 36.0 40.0 Cutting speed (m/min) 465 475 490 500 530 560 600 600 620 rpm 38,000 31,000 26,000 20,000 17,000 15,000 12,000 11,000 10,000 Feed per tooth 0.095 0.110 0.132 0.168 0.210 0.180 0.210 0.225 0.250 Feed rate (mm/min) 7,031 6,653 6,863 6,685 7,086 8,022 7,520 7,162 7,401 Material group Material Side milling 0.3× 4.0 l3 = 20 Z2 5.0 l3 = 20 Z2 6.0 l3 = 21 Z2 8.0 l3 = 27 Z2 10.0 l3 = 32 Z2 12.0 l3 = 38 Z3 16.0 l3 = 44 Z3 18.0 l3 = 44 Z3 20.0 l3 = 54 Z3 11.2 Thermosets/ pressed materials MF/ Pertinax/ Resopal/ Polysulfone Width of cut (mm) 1.2 1.5 1.8 2.4 3.0 3.6 4.8 5.4 6.0 Depth of cut (mm) 8.0 10.0 12.0 16.0 20.0 24.0 32.0 32.0 40.0 Cutting speed (m/min) 465 475 490 500 530 540 550 550 560 rpm 38,000 31,000 26,000 20,000 17,000 15,000 12,000 11,000 10,000 Feed per tooth 0.065 0.078 0.088 0.100 0.120 0.132 0.156 0.182 0.208 Feed rate (mm/min) 4,811 4,717 4,575 3,979 4,049 5,883 5,587 5,793 6,158 Material group Material Side milling 0.5× 4.0 l3 = 20 Z2 5.0 l3 = 20 Z2 6.0 l3 = 21 Z2 8.0 l3 = 27 Z2 10.0 l3 = 32 Z2 12.0 l3 = 38 Z3 16.0 l3 = 44 Z3 18.0 l3 = 44 Z3 20.0 l3 = 54 Z3 11.2 Thermosets/ pressed materials MF/ Pertinax/ Resopal/ Polysulfone Width of cut (mm) 2.0 2.5 3.0 4.0 5.0 6.0 8.0 9.0 10.0 Depth of cut (mm) 8.0 10.0 12.0 16.0 20.0 24.0 32.0 32.0 40.0 Cutting speed (m/min) 465 475 490 500 530 540 550 550 560 rpm 38,000 31,000 26,000 20,000 17,000 15,000 11,000 10,000 9,000 Feed per tooth 0.048 0.061 0.068 0.077 0.093 0.105 0.120 0.140 0.160 Feed rate (mm/min) 3,552 3,689 3,535 3,064 6,138 4,512 3,939 4,085 4,278 Slot milling Side milling 11 Index 10 9 OIL 8 7 6 5 4 3 2 1
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