ATA International Product Catalogue

306545 306544 306553 306542 306550 306546 306554 306552 306551 306561-5TEC 1462 6 CONTACT INFORMATION For more information please call +353 49 435 2138 or send an email to ask@atagroup.ie Recommended cutting data for diamond coated solid carbide end mills HSC roughing HSK 32 HSK 40 SK 40 finishing HSK 32 HSK 40 SK 40 Zirconium • Graphite • Roughing d  r l n Vc (m/min.) n (rpm) ap (mm) ae (mm) fz (mm/t) Vf (mm/min.) 1.0 0.5 15 120-160 40,000-50,000 0.15 0.40 0.020 2.000 20 100-130 34,000-42,000 0.10 0.20 0.015 1.270 2.0 1.0 15 250-310 40,000-50,000 0.30 0.80 0.040 4.000 20 200-250 34,000-42,000 0.20 0.60 0.030 4.000 3.0 1.5 15 370-470 40,000-50,000 0.45 1.20 0.060 6.000 20 320-400 34,000-42,500 0.30 0.60 0.045 3.820 Material group 24,000 Roughing ap=0.5×D, ae=1.0×D Roughing ap=0.5×D, ae=0.5×D Finishing ap=0.2×D, ae=0.2×D rpm d1 rpm Vf mm/min fz mm* ap mm ae mm rpm Vf mm/min fz mm* ap mm ae mm rpm Vf mm/min fz mm* ap mm ae mm 14 0.1 - - - - - - - - - - - - - - - 0.2 - - - - - - - - - - - - - - - 0.3 - - - - - - - - - - - - - - - 0.4 - - - - - - - - - - - - - - - 0.5 24,000 240 0.005 0.25 0.5 24,000 340 0.007 0.25 0.25 24,000 380 0.008 0.1 0.1 0.6 24,000 290 0.006 0.3 0.6 24,000 390 0.008 0.3 0.3 24,000 480 0.010 0.12 0.12 0.8 24,000 390 0.008 0.4 0.8 24,000 490 0.010 0.4 0.4 24,000 580 0.012 0.16 0.16 1.0 24,000 480 0.010 0.5 1.0 24,000 580 0.012 0.5 0.5 24,000 720 0.015 0.2 0.2 1.2 24,000 480 0.010 0.6 1.2 24,000 580 0.012 0.6 0.6 24,000 720 0.015 0.24 0.24 1.5 24,000 680 0.014 0.75 1.5 24,000 880 0.018 0.75 0.75 24,000 960 0.020 0.3 0.3 2.0 24,000 760 0.016 1.0 2.0 24,000 960 0.020 1.0 1.0 24,000 1,200 0.025 0.4 0.4 3.0 24,000 1,100 0.023 1.5 3.0 24,000 1,200 0.025 1.5 1.5 24,000 1,700 0.035 0.6 0.6 4.0 24,000 1,500 0.031 2.0 4.0 24,000 1,900 0.040 2.0 2.0 24,000 2,400 0.050 0.8 0.8 5.0 24,000 1,900 0.040 2.5 5.0 24,000 2,400 0.050 2.5 2.5 24,000 2,900 0.060 1.0 1.0 6.0 24,000 2,300 0.048 3.0 6.0 24,000 3,100 0.065 3.0 3.0 24,000 3,400 0.071 1.2 1.2 8.0 24,000 3,100 0.065 4.0 8.0 24,000 3,800 0.079 4.0 4.0 24,000 4,100 0.085 1.6 1.6 10.0 24,000 3,800 0.079 5.0 10.0 24,000 4,800 0.100 5.0 5.0 24,000 5,300 0.110 2.0 2.0 12.0 24,000 4,800 0.100 6.0 12.0 24,000 5,800 0.121 6.0 6.0 24,000 6,300 0.131 2.4 2.4 This cutting data depends upon the projecting length. If neccessary correct Vc + fz as well as ae and ap for archieving an optimal result! * Please reduce fz to 70% of the specified values for end mills with 3 teeth. Zirconium • Graphite • Finishing d  r l n Vc (m/min.) n (rpm) ap (mm) ae (mm) fz (mm/t) Vf (mm/min.) 1.0 0.5 15 120-160 40,000-50,000 0.050 0.050-0.150 0.015 1.500 20 100-130 34,000-42,000 0.030 0.030-0.090 0.010 850 2.0 1.0 15 250-310 40,000-50,000 0.100 0.100-0.300 0.030 3.000 20 250-310 40,000-50,000 0.100 0.100-0.200 0.020 3.000 3.0 1.5 15 370-470 40,000-50,000 0.150 0.150-0.450 0.045 4.500 20 320-400 34,000-42,500 0.090 0.090-0.270 0.030 2.500 Material group 30,000 Roughing ap=0.5×D, ae=1.0×D Roughing ap=0.5×D, ae=0.5×D Finishing ap=0.2×D, ae=0.2×D rpm d1 rpm Vf mm/min fz mm* ap mm ae mm rpm Vf mm/min fz mm* ap mm ae mm rpm Vf mm/min fz mm* ap mm ae mm 14 0.1 30,000 110 0.002 0.05 0.1 30,000 170 0.003 0.05 0.05 30,000 220 0.004 0.02 0.02 0.2 30,000 120 0.002 0.1 0.2 30,000 180 0.003 0.1 0.1 30,000 240 0.004 0.04 0.04 0.3 30,000 120 0.002 0.15 0.3 30,000 180 0.003 0.15 0.15 30,000 240 0.004 0.06 0.06 0.4 30,000 240 0.004 0.2 0.4 30,000 300 0.005 0.2 0.2 30,000 360 0.006 0.08 0.08 0.5 30,000 300 0.005 0.25 0.5 30,000 420 0.007 0.25 0.25 30,000 480 0.008 0.1 0.1 0.6 30,000 360 0.006 0.3 0.6 30,000 480 0.008 0.3 0.3 30,000 600 0.010 0.12 0.12 0.8 30,000 480 0.008 0.4 0.8 30,000 600 0.010 0.4 0.4 30,000 730 0.012 0.16 0.16 1.0 30,000 600 0.010 0.5 1.0 30,000 720 0.012 0.5 0.5 30,000 900 0.015 0.2 0.2 1.2 30,000 600 0.010 0.6 1.2 30,000 720 0.012 0.6 0.6 30,000 900 0.015 0.24 0.24 1.5 30,000 850 0.014 0.75 1.5 30,000 1,050 0.018 0.75 0.75 30,000 1,200 0.020 0.3 0.3 2.0 30,000 950 0.016 1.0 2.0 30,000 1,200 0.020 1.0 1.0 30,000 1,500 0.025 0.4 0.4 3.0 30,000 1,450 0.024 1.5 3.0 30,000 1,550 0.026 1.5 1.5 30,000 2,100 0.035 0.6 0.6 4.0 30,000 1,900 0.032 2.0 4.0 30,000 2,400 0.040 2.0 2.0 30,000 3,000 0.050 0.8 0.8 5.0 30,000 2,400 0.040 2.5 5.0 30,000 3,000 0.050 2.5 2.5 30,000 3,600 0.060 1.0 1.0 6.0 30,000 2,900 0.048 3.0 6.0 30,000 3,900 0.065 3.0 3.0 30,000 4,200 0.070 1.2 1.2 8.0 30,000 3,900 0.065 4.0 8.0 30,000 4,800 0.080 4.0 4.0 30,000 5,100 0.085 1.6 1.6 10.0 30,000 4,800 0.080 5.0 10.0 30,000 6,000 0.100 5.0 5.0 30,000 6,600 0.110 2.0 2.0 12.0 30,000 6,000 0.100 6.0 12.0 30,000 7,200 0.120 6.0 6.0 30,000 7,800 0.130 2.4 2.4 11 Index 10 9 OIL 8 7 6 5 4 3 2 1