ATA International Product Catalogue

306217 307431 307432 307431 307432 1476 ae ap ae = 0.05 × D ap = 0.10 × D CONTACT INFORMATION For more information please call +353 49 435 2138 or send an email to ask@atagroup.ie 1. When using low speed machines, use the maximum speed and adjust the feed rate. 2. In dry milling (recommended air blow), reduce the rotation and feed to 70% to table values. 3. Adjust milling condition, when unusual vibration, different sound occur by cutting. 4. We recommend as a clambing device the shrinking technique. HPC-Milling TEST RESULTS 10.0  × = 25 / Z=4 · Art. 30 7431 Material: 1.4305 – X8CrNiS18-9 – 750 N/mm 2 Slot milling Vc = 120 m/min. fz = 0.05 mm rpm = 3,800 rpm ae = 10 mm ap = 10 mm HPC-Milling 10.0  × = 25 / Z=4 · Art. 30 7431 Material: 1.4305 X8CrNiS18-9 – 750 N/mm 2 Circumference milling Vc = 120 m/min. fz = 0.05 mm ae = 15.0 mm ap = 5.0 mm l 3 HPC-Milling 10.0  × = 25 / Z=4 · Art. 30 7421 Material: 1.4571 – <700 N/mm 2 Circumference milling Vc = 100 m/min. fz = 0.04 mm ae = 1.0 mm ap = 15.0 mm l 3 Material group Material  4  5  6  8  10  12  16  20  25 3.1 X36CrMo17 1.2316 < 1,000 N/mm 2 Vc m/min. 70 70 70 75 75 75 80 80 80 fz mm 0.01 0.01 0.01 0.015 0.02 0.025 0.035 0.05 0.06 ae mm 4 5 6 8 10 12 16 20 25 ap mm 3 5 9 12 15 18 24 30 30 3.2 S6-5-2 1.3343 < 1,400 N/mm 2 Vc m/min. 90 90 90 90 92 95 100 100 100 fz mm 0.01 0.01 0.02 0.025 0.03 0.045 0.07 0.09 0.1 ae mm 4 5 6 8 10 12 16 20 25 ap mm 3 5 5 6 8 9 12 15 15 4.1 X6Cr13 1.4000 < 700 N/mm 2 Vc m/min. 50 50 50 53 55 55 55 55 55 fz mm 0.015 0.015 0.015 0.02 0.03 0.04 0.03 0.04 0.05 ae mm 4 5 6 8 10 12 16 20 25 ap mm 2 3 5 6 8 9 24 30 30 4.1 X38Cr13 1.4031 < 700 N/mm 2 Vc m/min. 50 50 50 53 55 55 55 55 55 fz mm 0.01 0.01 0.015 0.02 0.03 0.04 0.03 0.04 0.05 ae mm 4 5 6 8 10 12 16 20 25 ap mm 3 5 5 6 8 9 24 30 30 Material group Material  4  5  6  8  10  12  16  20  25 4.2 X2CrNiMo17.13.2 1.4404 < 1,100 N/mm 2 Vc m/min. 60 60 55 60 60 60 60 60 70 fz mm 0.01 0.01 0.01 0.02 0.02 0.025 0.03 0.04 0.05 ae mm 4 5 6 8 10 12 16 20 25 ap mm 2 5 4 4 8 9 12 30 30 5.3 Monel 400 2.4360 Inconel 718 2,4668 Vc m/min. 25 25 25 26 28 28 29 29 30 fz mm 0.02 0.02 0.01 0.015 0.02 0.025 0.04 0.045 0.05 ae mm 4 5 6 8 10 12 16 20 25 ap mm 2 5 9 12 15 18 24 30 30 6.1 Ti 3.7024 < 800 N/mm 2 Vc m/min. 120 115 100 100 110 120 120 115 120 fz mm 0.03 0.02 0.03 0.03 0.04 0.05 0.04 0.05 0.05 ae mm 4 5 6 8 10 12 16 20 25 ap mm 2 5 5 6 8 9 24 30 30 6.2 TiAl6V4 9.7164 < 1,200 N/mm 2 Vc m/min. 40 40 40 40 45 45 45 45 45 fz mm 0.02 0.01 0.01 0.015 0.03 0.03 0.04 0.05 0.05 ae mm 4 5 6 8 10 12 16 20 25 ap mm 2 5 9 10 10 12 16 20 30 Material group Material  4  5  6  8  10  12  16  20  25 3.1 X36CrMo17 1.2316 < 1,000 N/mm 2 Vc m/min. 100 110 130 130 130 130 140 140 140 fz mm 0.03 0.03 0.03 0.06 0.07 0.08 0.1 0.11 0.11 ae mm 0.4 0.5 0.6 0.8 1 1.2 16 2 2.5 ap mm 8 10 12 16 20 24 32 40 40 3.2 S6-5-2 1.3343 < 1,400 N/mm 2 Vc m/min. 120 140 150 150 155 155 165 175 175 fz mm 0.04 0.04 0.04 0.08 0.1 0.11 0.13 0.14 0.16 ae mm 0.4 0.5 0.6 0.8 1 1.2 1.6 2 2.5 ap mm 8 10 12 16 20 24 32 40 40 4.1 X6Cr13 1.4000 < 700 N/mm 2 Vc m/min. 80 85 90 90 90 90 100 100 100 fz mm 0.03 0.03 0.03 0.05 0.06 0.07 0.1 0.11 0.12 ae mm 0.4 0.5 0.6 0.8 1 1.2 1.6 2 2.5 ap mm 8 10 12 16 20 24 32 40 40 4.1 X38Cr13 1.4031 < 700 N/mm 2 Vc m/min. 80 85 95 95 95 95 100 100 100 fz mm 0.03 0.03 0.03 0.05 0.06 0.07 0.1 0.11 0.12 ae mm 0.4 0.5 0.6 0.8 1 1.2 16 2 2.5 ap mm 8 10 12 16 20 24 32 40 40 Material group Material  4  5  6  8  10  12  16  20  25 4.2 X2CrNiMo17.13.2 1.4404 < 1,100 N/mm 2 Vc m/min. 95 90 95 95 95 95 100 100 100 fz mm 0.045 0.03 0.03 0.05 0.06 0.07 0.1 0.11 0.12 ae mm 0.2 0.5 0.6 0.8 1 1.2 1.6 2 2.5 ap mm 8 10 12 16 20 24 32 40 40 5.3 Monel 400 2.4360 Inconel 718 2,4668 Vc m/min. 50 50 50 55 55 55 60 60 60 fz mm 0.03 0.03 0.03 0.05 0.06 0.07 0.1 0.11 0.12 ae mm 0.04 0.05 0.6 0.8 1 1.2 1.6 2 2.5 ap mm 8 10 12 16 20 24 32 40 40 6.1 Ti 3.7024 < 800 N/mm 2 Vc m/min. 100 100 120 130 130 130 140 140 145 fz mm 0.03 0.03 0.03 0.05 0.06 0.07 0.1 0.11 0.12 ae mm 0.4 0.5 0.6 0.8 1 1.2 1.6 2 2.5 ap mm 8 10 12 16 20 24 32 40 40 6.2 TiAl6V4 9.7164 < 1,200 N/mm 2 Vc m/min. 90 100 100 100 105 105 110 110 115 fz mm 0.04 0.04 0.03 0.05 0.06 0.07 0.09 0.11 0.12 ae mm 0.4 0.5 0.6 0.8 1 1.2 1.6 2 2.5 ap mm 8 10 12 16 20 24 32 40 40 Recommended cutting data for solid carbide mills for exotic materials Recommended cutting data for Karnasch solid carbide end mills high speed cutting Slot milling Side milling Material group 9.1 9.2 9.3 - 9.4- 9.5 10.3 Strength n/Vf  1.0 N/mm 2  2.0  3.0  4.0  6.0 n/rpm 65,000 58,000 < 250 mm/min 1,000 2,400 n/rpm 62,000 54,000 < 350 mm/min 1,200 2,200 n/rpm 19,000 14,000 < 350 mm/min 400 600 n/rpm 25,000 19,000 < 350 mm/min 400 600 50,000 45,000 36,000 28,000 4,000 4,000 4,200 4,100 48,000 47,000 34,000 25,000 3,000 3,800 4,100 4,000 12,000 11,000 8,000 6,000 700 900 1,000 1,000 16,000 14,000 11,000 8,500 700 900 1,000 1,000 24,000 21,000 4,000 3,800 21,000 20,000 4,000 3,500 4,800 3,500 1,000 1,000 6,500 5,000 1,000 1,000 Al Mg 1 Al Mg Si 1 GDA Si 12 (Cu) G-Al Cu 4 Ti Mg E – Cu 58 Material  8.0  10.0  12.0 l 3 11 Index 10 9 OIL 8 7 6 5 4 3 2 1