306234 306233 1387 Recommended cutting data for 'alu–plastic–wood' solid carbide HSC end mills Material group Material HSC Slot milling 4.0 l3 = 20 Z2 5.0 l3 = 20 Z2 6.0 l3 = 21 Z2 8.0 l3 = 27 Z2 10.0 l3 = 32 Z2 12.0 l3 = 38 Z3 16.0 l3 = 44 Z3 18.0 l3 = 44 Z3 20.0 l3 = 54 Z3 11.2 Thermosets/ pressed materials MF/ Pertinax/ Resopal/ Polysulfone ae mm 4.0 5.0 6.0 8.0 10.0 12.0 16.0 18.0 20.0 ap mm 1.0 1.2 1.5 2.0 2.5 3.0 4.0 4.5 5.0 Vc m/min 450 470 785 500 520 540 570 570 590 n rpm 36,000 30,000 26,000 20,000 17,000 15,000 12,000 11,000 10,000 fz mm 0.064 0.080 0.096 0.116 0.125 0.140 0.160 0.180 0.200 Vf mm/min 4,584 4,788 4,940 4,616 4,138 6,016 5,443 5,443 5,634 Material group Material Slot milling 0.5× 4.0 l3 = 20 Z2 5.0 l3 = 20 Z2 6.0 l3 = 21 Z2 8.0 l3 = 27 Z2 10.0 l3 = 32 Z2 12.0 l3 = 38 Z3 16.0 l3 = 44 Z3 18.0 l3 = 44 Z3 20.0 l3 = 54 Z3 11.2 Thermosets/ pressed materials MF/ Pertinax/ Resopal/ Polysulfone ae mm 4.0 5.0 6.0 8.0 10.0 12.0 16.0 18.0 20.0 ap mm 2.0 2.5 3.0 4.0 5.0 6.0 8.0 9.0 10.0 Vc m/min 450 470 485 500 520 540 570 570 590 n rpm 36,000 30,000 26,000 20,000 17,000 15,000 12,000 11,000 10,000 fz mm 0.045 0.056 0.068 0.084 0.106 0.120 0.140 0.145 0.160 Vf mm/min 3,223 3,351 3,499 3,342 3,509 5,157 4,763 4,385 4,507 Material group Material Slot milling 1.0× 4.0 l3 = 20 Z2 5.0 l3 = 20 Z2 6.0 l3 = 21 Z2 8.0 l3 = 27 Z2 10.0 l3 = 32 Z2 12.0 l3 = 38 Z3 16.0 l3 = 44 Z3 18.0 l3 = 44 Z3 20.0 l3 = 54 Z3 11.2 Thermosets/ pressed materials MF/ Pertinax/ Resopal/ Polysulfone ae mm 4.0 5.0 6.0 8.0 10.0 12.0 16.0 18.0 20.0 ap mm 4.0 5.0 6.0 8.0 10.0 12.0 16.0 18.0 20.0 Vc m/min 450 470 485 500 520 540 540 550 550 n rpm 36,000 30,000 26,000 20,000 14,000 15,000 11,000 10,000 9,000 fz mm 0.032 0.040 0.048 0.060 0.075 0.085 0.072 0.084 0.096 Vf mm/min 2,292 2,394 2,470 2,387 2,483 3,653 2,321 1,451 2,521 Material group Material HSC Side milling 4.0 l3 = 20 Z2 5.0 l3 = 20 Z2 6.0 l3 = 21 Z2 8.0 l3 = 27 Z2 10.0 l3 = 32 Z2 12.0 l3 = 38 Z3 16.0 l3 = 44 Z3 18.0 l3 = 44 Z3 20.0 l3 = 54 Z3 11.2 Thermosets/ pressed materials MF/ Pertinax/ Resopal/ Polysulfone ae mm 0.4 0.5 0.6 0.8 1.0 1.2 1.6 1.8 2.0 ap mm 8.0 10.0 12.0 16.0 20.0 24.0 32.0 36.0 40.0 Vc m/min 465 475 490 500 530 560 600 600 620 n rpm 38,000 31,000 26,000 20,000 17,000 15,000 12,000 11,000 10,000 fz mm 0.095 0.110 0.132 0.168 0.210 0.180 0.210 0.225 0.250 Vf mm/min 7,031 6,653 6,863 6,685 7,086 8,022 7,520 7,162 7,401 Material group Material Side milling 0.3× 4.0 l3 = 20 Z2 5.0 l3 = 20 Z2 6.0 l3 = 21 Z2 8.0 l3 = 27 Z2 10.0 l3 = 32 Z2 12.0 l3 = 38 Z3 16.0 l3 = 44 Z3 18.0 l3 = 44 Z3 20.0 l3 = 54 Z3 11.2 Thermosets/ pressed materials MF/ Pertinax/ Resopal/ Polysulfone ae mm 1.2 1.5 1.8 2.4 3.0 3.6 4.8 5.4 6.0 ap mm 8.0 10.0 12.0 16.0 20.0 24.0 32.0 32.0 40.0 Vc m/min 465 475 490 500 530 540 550 550 560 n rpm 38,000 31,000 26,000 20,000 17,000 15,000 12,000 11,000 10,000 fz mm 0.065 0.078 0.088 0.100 0.120 0.132 0.156 0.182 0.208 Vf mm/min 4,811 4,717 4,575 3,979 4,049 5,883 5,587 5,793 6,158 Material group Material Side milling 0.5× 4.0 l3 = 20 Z2 5.0 l3 = 20 Z2 6.0 l3 = 21 Z2 8.0 l3 = 27 Z2 10.0 l3 = 32 Z2 12.0 l3 = 38 Z3 16.0 l3 = 44 Z3 18.0 l3 = 44 Z3 20.0 l3 = 54 Z3 11.2 Thermosets/ pressed materials MF/ Pertinax/ Resopal/ Polysulfone ae mm 2.0 2.5 3.0 4.0 5.0 6.0 8.0 9.0 10.0 ap mm 8.0 10.0 12.0 16.0 20.0 24.0 32.0 32.0 40.0 Vc m/min 465 475 490 500 530 540 550 550 560 n rpm 38,000 31,000 26,000 20,000 17,000 15,000 11,000 10,000 9,000 fz mm 0.048 0.061 0.068 0.077 0.093 0.105 0.120 0.140 0.160 Vf mm/min 3,552 3,689 3,535 3,064 6,138 4,512 3,939 4,085 4,278 Slot milling Side milling 11 Index 10 9 OIL 8 7 6 5 4 3 2 1
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