306542 306544 306552 306553 306546 306545 306554 306551 306593 306592 306591 306550 1469 Recommended cutting data for diamond coated solid carbide end mills HSC Recommended cutting data for diamond coated solid carbide end mills HSC d1 (mm) 14.1 Vc (m/min) Fine grained graphite 14.2 Vc (m/min) Medium grained graphite 14.3 Vc (m/min) Coarse grained graphite Vf (mm/min) ap (mm) ae (mm) 3 400 600 800 3,000 - 5,000 2 3 4 400 600 800 3,500 - 5,500 3 4 5 400 600 800 3,750 - 6,250 4 5 6 400 600 800 4,000 - 7,000 5 6 8 400 600 800 4,500 - 8,000 6 8 10 400 600 800 5,000 - 8,500 9 10 12 400 600 800 6,000 - 9,000 10 12 16 400 600 800 7,000 - 10,000 12 16 Material group 36,000 Roughing ap=0.5×D, ae=1.0×D Roughing ap=0.5×D, ae=0.5×D Finishing ap=0.2×D, ae=0.2×D rpm d1 rpm Vf mm/min fz mm* ap mm ae mm rpm Vf mm/min fz mm* ap mm ae mm rpm Vf mm/min fz mm* ap mm ae mm 14 0.1 36,000 130 0.002 0.05 0.1 36,000 190 0.003 0.05 0.05 36,000 260 0.004 0.02 0.02 0.2 36,000 140 0.002 0.1 0.2 36,000 210 0.003 0.1 0.1 36,000 280 0.004 0.04 0.04 0.3 36,000 140 0.002 0.15 0.3 36,000 210 0.003 0.15 0.15 36,000 280 0.004 0.06 0.06 0.4 36,000 290 0.004 0.2 0.4 36,000 360 0.005 0.2 0.2 36,000 440 0.006 0.08 0.08 0.5 36,000 360 0.005 0.25 0.5 36,000 500 0.007 0.25 0.25 36,000 580 0.008 0.1 0.1 0.6 36,000 440 0.006 0.3 0.6 36,000 580 0.008 0.3 0.3 36,000 720 0.010 0.12 0.12 0.8 36,000 580 0.008 0.4 0.8 36,000 720 0.010 0.4 0.4 36,000 880 0.012 0.16 0.16 1.0 36,000 720 0.010 0.5 1.0 36,000 880 0.012 0.5 0.5 36,000 1,100 0.015 0.2 0.2 1.2 36,000 720 0.010 0.6 1.2 36,000 880 0.012 0.6 0.6 36,000 1,100 0.015 0.24 0.24 1.5 36,000 1,000 0.014 0.75 1.5 36,000 1,300 0.018 0.75 0.75 36,000 1,450 0.020 0.3 0.3 2.0 36,000 1,200 0.017 1.0 2.0 36,000 1,450 0.020 1.0 1.0 36,000 1,800 0.025 0.4 0.4 3.0 36,000 1,700 0.024 1.5 3.0 36,000 1,800 0.025 1.5 1.5 36,000 2,600 0.036 0.6 0.6 4.0 36,000 2,300 0.032 2.0 4.0 36,000 2,900 0.040 2.0 2.0 36,000 3,600 0.050 0.8 0.8 5.0 36,000 2,900 0.040 2.5 5.0 36,000 3,600 0.050 2.5 2.5 36,000 4,400 0.061 1.0 1.0 6.0 36,000 3,500 0.049 3.0 6.0 36,000 4,700 0.065 3.0 3.0 36,000 5,100 0.071 1.2 1.2 8.0 36,000 4,600 0.064 4.0 8.0 36,000 5,800 0.081 4.0 4.0 36,000 6,200 0.086 1.6 1.6 10.0 36,000 5,800 0.081 5.0 10.0 36,000 7,200 0.100 5.0 5.0 36,000 7,400 0.103 2.0 2.0 12.0 36,000 7,200 0.100 6.0 12.0 36,000 7,600 0.106 6.0 6.0 36,000 8,200 0.114 2.4 2.4 Material group 45,000 Roughing ap=0.5×D, ae=1.0×D Roughing ap=0.5×D, ae=0.5×D Finishing ap=0.2×D, ae=0.2×D rpm d1 rpm Vf mm/min fz mm* ap mm ae mm rpm Vf mm/min fz mm* ap mm ae mm rpm Vf mm/min fz mm* ap mm ae mm 14 0.1 45,000 170 0.002 0.05 0.1 45,000 250 0.003 0.05 0.05 45,000 340 0.004 0.02 0.02 0.2 45,000 180 0.002 0.1 0.2 45,000 270 0.003 0.1 0.1 45,000 360 0.004 0.04 0.04 0.3 45,000 180 0.002 0.15 0.3 45,000 270 0.003 0.15 0.15 45,000 360 0.004 0.06 0.06 0.4 45,000 360 0.004 0.2 0.4 45,000 450 0.005 0.2 0.2 45,000 550 0.006 0.08 0.08 0.5 45,000 450 0.005 0.25 0.5 45,000 640 0.007 0.25 0.25 45,000 730 0.008 0.1 0.1 0.6 45,000 540 0.006 0.3 0.6 45,000 730 0.008 0.3 0.3 45,000 900 0.010 0.12 0.12 0.8 45,000 720 0.008 0.4 0.8 45,000 900 0.010 0.4 0.4 45,000 1,100 0.012 0.16 0.16 1.0 45,000 900 0.010 0.5 1.0 45,000 1,100 0.012 0.5 0.5 45,000 1,400 0.016 0.2 0.2 1.2 45,000 900 0.010 0.6 1.2 45,000 1,100 0.012 0.6 0.6 45,000 1,400 0.016 0.24 0.24 1.5 45,000 1,300 0.014 0.75 1.5 45,000 1,600 0.018 0.75 0.75 45,000 1,800 0.020 0.3 0.3 2.0 45,000 1,500 0.017 1.0 2.0 45,000 1,800 0.020 1.0 1.0 45,000 2,300 0.026 0.4 0.4 3.0 45,000 2,200 0.024 1.5 3.0 45,000 2,500 0.028 1.5 1.5 45,000 3,200 0.036 0.6 0.6 4.0 45,000 2,900 0.032 2.0 4.0 45,000 3,600 0.040 2.0 2.0 45,000 4,500 0.050 0.8 0.8 5.0 45,000 3,600 0.040 2.5 5.0 45,000 4,500 0.050 2.5 2.5 45,000 5,400 0.060 1.0 1.0 6.0 45,000 4,400 0.049 3.0 6.0 45,000 5,900 0.066 3.0 3.0 45,000 6,300 0.070 1.2 1.2 8.0 45,000 5,800 0.064 4.0 8.0 45,000 7,200 0.080 4.0 4.0 45,000 7,700 0.086 1.6 1.6 10.0 45,000 7,200 0.080 5.0 10.0 45,000 7,400 0.082 5.0 5.0 45,000 7,800 0.087 2.0 2.0 12.0 45,000 7,400 0.082 6.0 12.0 45,000 7,800 0.087 6.0 6.0 45,000 8,200 0.091 2.4 2.4 This cutting data depends upon the projecting length. If neccessary correct Vc + fz as well as ae and ap for achieving an optimal result! * Please reduce fz to 70% of the specified values for end mills with 3 teeth. 11 Index 10 9 OIL 8 7 6 5 4 3 2 1
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